Colour Sorting Machines

 

Satake offer a range of Colour Sorting Machines. This enables us to use the the individual features of each machine to get the highest efficiency and performance on each product sorted. This approach provides a tailored solution to your process, rather than a 'one machine fits all' compromise.


Typical Applications & Machines:

 

Commodity

Cereals & Pulses

Tree Nuts

Seeds

Plastics

Example Types

Wheat, Maize/Corn Barley, Oats, Lentils, Peas & Rice

Almonds, Peanuts, Macadamia

Sunflower, Mustard, Poppy

Virgin Pellets, NHDPE, PET, PVC, Recycling

Machines

Evolution (new)

AlphaScan II

AlphaScan-High Flow

RMGS

RGBS


ScanMaster IE
ScanMaster DE 

SSM

Evolution (new)

UltraScan                     

 

 

ScanMaster IE
ScanMaster DE

Evolution (new)

AlphaScan II

AlphaScan-
High Flow

 

ScanMaster IE
Scanmaster DE

Evolution (new)

ScanMaster IE

ScanMaster XE
PelletSorter

Full Colour Belt Sorter Full Colour Belt Sorter   Full Colour Belt Sorter

Evolution

The Evolution is equipped with RGB (Red-Green-Blue) Full Colour cameras viewing from front and rear. With two cameras per 400mm of product and 360° viewing capability, the user will be able to remove defects as small as 0.23mm to give very high quality final product. The Evolution uses LED Lighting for its backgrounds and lamp supply which have a minimum lifespan of 3years. The Evolution settings are all stored on its processor so there is no need for any changeover parts between products – no more filter or backgrounds to change which is a massive advantage. Evolution is ideal for cereals separation (wheat & barley from Rye ) Lentils, Beans & Seeds (seedcorn in particular) & the nut market. The Evolution 8 can run at capacities up to 15TPH making it a much higher capacity machine than the ScanMaster range. The ejector pitch is 5mm giving much less rejected product as much less good product is removed per ejector fireMore>

AlphaScan II  Alphascan Corporate Brochure
The original AlphaScan range was introduced to the market in 2004 and quickly gained favour in wheat, barley, rye, rice and other cereal/pulse processing industries. The AlphaScan II is the next generation of 'low cost - high capacity' sorting from Satake. The AlphaScan II is particularly suitable for ergot, foreign grain and stone removal from wheat, black tip removal from durum and the recovery of good grain ejected by mechanical separators. It also has applications in the removal of pink tinted fusarium damaged wheat. Processors of other products such as rice, beans and pulses also benefit from the machine's high capacity at low cost. More >

Alphascan HiFLow Version  More>

Alphalab 

Monochromatic Visible - The AlphaLab is a customised version of the AlphaScan with a variable channel feed system to allow the machine to adapt to various seed lot sizes. Based on the ASII32 with 2 view high resolution CCD cameras the AlphaLab is an ideal Lab machine designed for samples of 1-200kg/hr. Utilising 2,4,6 or 8 channels. More>

RMGS GRAIN COLOUR SORTER, Rice Sorter
This sorter design uses the most advanced available electronics technology, and is equipped with both CCD and NIR sensors. Digital image processing is incorporated to detect and reject even the smallest defects from milled rice at high production rates. The RMGS series, AMS/BM type have exceptional capability for the removal of glass and white stones from grain by using NIR sensors. MORE >

 

RGBS GRAIN COLOUR SORTER, Rice/Lentil/Wheat Sorter
This large capacity optical sorter features advanced full colour sorting with trichromatic image analysis and ideally suited to sorting grains and beans. Advanced available electronics technolog  is employed  with both CCD and NIR sensors. Digital image processing is incorporated to detect and reject even the smallest defects from milled rice at high production rates. High capacity is a benefit of this machine. MORE >

SCANMASTER™ High Resolution, High Capacity Sorter IE, DE     Scanmaster Corporate Brochure

(Food/Natural Product Applications)              

The ScanMaster™ was the first joint American/Japanese sorting machine introduced after the acquisition of ESM by the Satake Corporation. The arrival of the ScanMaster™ revolutionized the industry of colour sorting and it can be said that virtually any product that ranges from the size of a mustard seed up to, and including, whole almonds can be sorted on a version of the ScanMaster™.

The ScanMaster™ is available in Monochromatic and Bichromatic configurations, with independent front and back views to give an accuracy never achieved before. The ScanMaster™ can be supplied with 10, 20, 40 or 80 channels plus resort which may be included in models of 20 or more channels.

One of the most notable recent innovations in the ScanMaster™ line is the use of infrared and colour combined detector elements, which enable the ScanMaster™ to inspect food for "undetectable" foreign material, such as clear glass and colour simultaneously. Newly introduced is the SE model, uniquely capable of Ultra Violet sorting. 

ScanMaster IE - Monochromatic Visible

ScanMaster DE - Bichromatic Visible & Infra-Red

 The ScanMaster™ XE

(Plastics Applications)

The ScanMaster™ XE is equipped with the latest duplex sensors working in two parts of the IR spectrum viewing from front and rear. The ScanMasterTM XE we offer is equipped with the latest development of duplex cameras (IR & IR) viewing from front and rear. With two cameras per 100mm of product covering 360° viewing, the user will be able to remove the defects to give a very high quality final product. The New Satake ScanMaster II XE optical sorter uses patented infrared sensors to differentiate between PET flakes and PVC flakes as well as other contaminants. Extensive testing at a major US plastics recycling company has proven that the Satake system can reduce the average PVC particles content to acceptable levels. Tests under controlled conditions at the Satake Houston laboratory have produced results exceeding 90% PVC removal efficiency. Several models available to suit capacities ranging from 550 to 3,000kg. per hour.

ScanMaster IE - Monochromatic Visible

ScanMaster XE - Bichromatic Infra-red & Infra-red

SSM GRAIN COLOUR SORTER, Rice/Lentil/Wheat Sorter
This high resolution  optical sorter features advanced full colour sorting with NIR analysis enabling the sdetection of glass, plastic and stones. It is  ideally suited to sorting grains and beans. Advanced available electronics technology  is employed. Digital image processing is incorporated to detect and reject even the smallest defects from milled rice at high production rates. MORE >

 

ULTRASCAN - Multiple Wavelength Technology 
The UltraScan utilises both visible and infrared spectrums to target all types of foreign material and colour defects. The UltraScan uses a newly developed and more powerful version of Satake's proprietary Infrared and Visible cameras. This sorting platform is combined with a unique high intensity halogen illumination system to maximise sorting efficiency. MORE >

 

FULL COLOUR BELT SORTER - CS-300BI-C
The Satake Full Colour Belt Sorter gives excellent sorting performance on many types of food and non-food materials. Using new technology, the Full Colour Camera uses three wave lengths, which are R(red), G(green) and B(blue). It can therefore detect and reject material of similar colours. The use of a belt enables unstable and fragile materials to be carried and sorted with stability and accuracy. MORE >

 

PELLET SORTER PCS - Belt Sorting Machine 
The Pellet Sorter is a machine with a higher optical resolution than any of our previous machines capable of removing spot defects down to 0.08mm. This development addresses the needs of various engineered plastic pellets applications in the wire, cable, medical, optical and automotive industries where the smallest spot defects must be removed.  MORE>

 

 

 

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